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3D Printed Cubes Provide Passive Cooling

4 September 2026 at 11:30

Passive evaporative cooling has been used for centuries to reduce temperatures. Heat is drawn off as water evaporates, which in turn reduces temperature. The more efficiently this process happens the greater the temperature differential, and that’s exactly what the 3D-printed structure pictured above aims for. Created at the Graz University of Technology in Austria, the cubes noticeably reduce surrounding air temperature thanks to their careful construction. As long as they’re kept wet, anyway.

The key is exposing the maximum amount of water to the maximum amount of airflow, and there are two ways the prototype cooling wall β€” which is 3D printed from a special clay mixture β€” does this.

First, the macro design of the 3D-printed blocks maximizes surface area. If the cube in the image above looks familiar, that’s because it’s the gyroid infill pattern. Gyroid is a porous pattern with no β€œdead ends” or closed sections, and the fact that it 3D prints cleanly with no supports also makes it an ideal structural candidate.

The second advantage is the clay used for the blocks themselves. Firing clay at a low temperature keeps it porous, but this particular mixture goes even further. It’s a bio-inspired formulation of clay, fungal mycelium, and wood chips. After printing, the cubes are fired and the fungus and wood chips burn away, leaving a network of thread-like capillaries with occasional larger pockets throughout.

The result is a porous ceramic cube with a massive evaporative surface area relative to its size. A practical test in a hot attic showed the air near a water-laden cube was nearly 7ΒΊ C lower, a noticeable difference.

A home experimenter might not have access to fancy mycelium-laced clay mixtures, but it still strikes us as something that could be tried out at home. After all, clever hackers have successfully made DIY versions of passive cooling paint.

Exploring the Downsides of Cooling Roof Paint

3 September 2026 at 14:30

The idea of painting a roof or wall white in order to reflect sunshine and keep the building’s insides cool is hardly a new one, and even in the loosest interpretation of the word β€˜white’ it generally works pretty well. This is also what [NightHawkInLight] found after using an off-the-shelf silicone-based coating for his shed’s tin roof, though with a few caveats.

One might say that this is mostly a problem for people who live in non-desert climates β€” like Michigan in this case β€” yet it’s undeniable that having a cooler indoors in a high-humidity climate will inevitably lead to a higher indoor humidity level. This was the first issue that was encountered, though it mostly meant that instead of running an air conditioner eight hours a day, a weekly dehumidifier session was required, which was at least less expensive in terms of kWh.

While the current silicone-based paint on the roof stays above ambient, in a subsequent test both [NightHawkInLight]’s DIY sub-ambient cooling paint and a commercial option get a sample panel down to around ambient temperature, which could cool down the roof even more. Of course, in this case the humidity issues would get worse, with likely condensation forming that would have to be dealt with.

Overall, a cooling paint on the roof is a pretty thing even if you’re not living in the desert, but you have to be able to tame the resulting humidity and condensation issues.

Tricking an Air Conditioner Into Cooling

1 September 2026 at 01:00

Modern heat pumps, of which air conditioners are a subset, seem like simple machines in theory. They just move heat from one place to another. But in order to operate efficiently, they need specific temperatures and humidities on either side of the pump or they can behave in non-ideal ways. [GreatScott!] noticed this when his air conditioner worked well during a heatwave, but started acting anemic once the outside air temperature cooled down. At once point it was barely able to bring his indoor house temperature below the temperature outside, and he went on a deep dive to investigate why this would be and then found a way trick his air conditioner into working outside its designed temperature range.

Many things can cause this behavior, and some of them are indicative of malfunctions like low refrigerant levels or problems with the compressor or control circuitry. But [GreatScott!]’s unit is pretty new so it was unlikely to be something like that. To investigate, he built a circuit with a small heater which is paired to the outdoor heat exchanger’s temperature probe, tricking the control circuitry into working in a different mode. With a few temperature sensors inside and outside, this was enough to kick the air conditioner into high gear and start outputting cold air again.

While noting that we aren’t HVAC experts, there are a few things that could cause this. One of which is high indoor humidity which might be likely for Germany in the summer, or the outdoor condenser needing a certain temperature or pressure range to operate efficiently. Whatever the case, [GreatScott!] decided to remove his creation to keep from inadvertently damaging his air conditioner. It is possible, however, to use a bit of machine learning to find out more about why one’s HVAC system isn’t behaving as well as it should.

Sleeper E-bike has Solenoid Display

22 August 2026 at 04:00
Brown wrapped chrome handlebars leaning against a light grey wall. Near the stem, a series of four small pins protrude from the bars to indicate a full battery charge of 100%.

[GRMNT] decided to bring his grandpa’s beautiful road bike into the future by making a sleeper e-bike conversion.

Going into the project, [GRMNT] didn’t really know what he was working with, but it turned out grandpa had good taste and was rocking a Bianchi. No stovepipe bike boom stuff here, only high quality Tange steel. After cleaning off the years of grime, it was time to rebuild a second-hand Bafang mid-drive electric motor for the electric boost for the ride.

We really like the custom solenoid-powered display that [GRMNT] built into the handlebars for an excellent electromechanical readout of the battery charge. Coupled with the hand-built battery pack inside a leather case and hidden motor actuation button, this build looks slick without screaming e-bike.

We’ve covered some other conversions in the past including this one using an electric skateboard motor or this plug-and-play kit. If you’d rather power things with your bike, you’ll like this hack that can make everything bike powered.

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