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Before yesterdayTech

Making a Robot to Serve Some Mean Badminton Shuttlecocks

31 August 2026 at 01:00

Sometimes regarded as a less violent form of tennis, badminton is still a pretty challenging sport. One which suffers like so many sports from requiring at least two players since magically flying balls and shuttlecocks haven’t been invented yet. After years of tinkering on a shuttlecock serving robot, [Travis Mitchell] hit upon the idea to convert a small industrial robotic arm for the purpose.

The target of this conversion is a positively cute-sized Denso VS050 robotic arm, with Denso helpfully providing a 3D model of the arm as a solid jumping-off point in a CAD project. Here the task of the robotic arm is two-fold: one is to grab a fresh shuttlecock from a hopper with a pneumatic grabber, the other is to feed it into the spinning wheels that grip and launch it. Fortunately [Travis] has a pretty tricked-out workshop available, including the ability to 3D print metal parts, making building the prototype a snap.

After initially thinking of using a Raspberry Pi Pico, he ended up using an ATmega AVR due to the input-output requirements when communicating with the arm. Using a height-adjustable desk as the base, the whole assembly was put together for some testing on the badminton court.

With most of the testing having been done in the shop already, the remaining issue was to determine the best disc material, as the two high-speed discs that grip the shuttlecock must be well-balanced and not stretch too much. Ultimately a 3D printed plastic disc with a silicone strip as gripping surface was found to work pretty well, allowing for the robot to finally start serving its function.

New Controller Makes Heavy Machinery Intuitive

26 August 2026 at 04:00

As children, many of us looked wistfully into the cockpits of heavy machinery, wondering just how the series of knobs and levers would do something like operate a bulldozer, crane, or excavator. The nature of these myriad of hydraulic and electronic controls for equipment like this is often inscrutable to adults as well; it takes a considerable amount of training to be able to competently operate most of these machines. But this new controller from MIT may help shorten that training time.

The controller is specifically meant for excavators. In a standard excavator, a pair of joysticks is typically used, with one controlling the swing and the boom and the other controlling the stick and the bucket. Getting used to this combination can take practice, so instead the group of researchers replaced them with a model excavator arm that the operator controls directly with their own arm. The new controller is more intuitive to use as it translates the movements of the model to that of either a real excavator or a training simulation.

The researchers plan to include haptic feedback in future versions, which will hopefully further increase the ease of which new operators can get a feel for using these machines. For those not working towards a new career or an ambitious weekend with rental equipment, there are some other ways of learning how to operate excavators and other pieces of heavy machinery.

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