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In Praise Of A Legendary Power Transistor

There are some devices which achieve electronic immortality, it’s likely that you have used a few of them yourself. The 555 timer of course, or the 741 op-amp. [ElectronicsNotes] is here with another candidate that might not have been on your mind as you read the previous sentences, and it’s a transistor. The 2N3055 is an NPN power transistor, no, THE NPN power transistor, that has found its way into an astounding array of devices over the last six decades or more.

For such a ubiquitous device one might imagine that there’s not much new to know, but the video delivers on that front. Here as well as probably for you the 3055 has always been an epitaxial device whose quirks you likely know well, but originally it was something different. It used the hometaxial construction process on its launch in the early 1960s, but in the mid 1970s it was replaced by a version with the same capabilities but using the epitaxial process. The consequent higher Ft required modifications to circuits using the device to stop unwanted oscillation.

Where this is being written there are several 2N3055s, in the by now rather old office audio amplifier, in a bench power supply, and probably elsewhere too. It’s been superseded in many ways and its TO3 case now feels antiquated, but it will probably never entirely go away. Meanwhile if you’d like to read about another iconic 1960s device that never went away, we have you covered.

Header: a really early example. Eule4404, CC BY-SA 4.0

Hairy Armor For Combat Robot? It’s Not Terrible!

[Angus] of Maker’s Muse enjoys combat robotics, in which contenders zip about in an arena, attempting to disable one another with weapons that lift, spin, and smash. He got a funny idea a short while ago and wondered whether a stiff mane of bristles could serve as lightweight, ablative, impact resistant armor?

Just to set the stage, [Angus]’s new robot competes in the plastic antweight (or “plant”) division, in which robots are limited to 150 grams with both chassis and weapons made of plastic. In such circumstances, one can see how a mane of thick, rigid “hairs” might actually punch above its weight, so to speak.

The green shape at the bottom is a spinning weapon. The bristles cover the sides and rear.

Nothing settles a question like a good experiment, so [Angus] sat down and redesigned his latest robot to replace its outer shell with a thick wad of bristles, in the style of a 3D printed lion’s mane. Filament is bridged between the model and an outer support structure, which is cut away afterwards to expose the “hairs”.

How well did it perform? Well enough to merit further study! Where past robots got their outer shells broken up, the hairy robot seems to have come through quite intact. It seems the idea might not be as silly as it first seemed, at least in the plastic antweight division.

3D printers have been fantastic in the field of combat robotics. First they were great because they made custom parts easier and more accessible to hobbyists, but things have evolved more since then. Now folks compete by putting motors and electronics inside almost entirely 3D printed robots. There’s never been a better time to get into combat robotics, and experiment with unorthodox designs.

If you want to try a hairy robot for yourself, be sure to watch the followup in which [Angus] improves the hair-generating process considerably.

Transforming a Tungsten Ditelluride Monolayer into a Transistor

In the world of silicon semiconductors, the process of creating transistors and similar structures involves various rounds of modifications and additions in order to create the requisite functional layers. A less involved approach would simply create these structures in-situ, with research the past years having focused on transition-metal dichalcogenide (TMDC) monolayers to do exactly this. Recently [Seok Young Min] et al. reported (paywalled, Phys.org summary) on creating transistors in-situ in a tungsten ditelluride (WTe2) monolayer.

By selectively changing parts of the top layer into tungsten oxide (WOx) as an insulator and other sections into n-type WS2 and p-type WSe2 the researchers were able to create functional MOSFETs, without the normally requisite grafting on of different materials. An obvious advantage of this is that this can be done at an atomic scale, potentially achieving densities significantly higher than with industry standard silicon semiconductor technology.

WTe2 is not the only TMDC that could be viable here, of course, with other researchers investigating the use of MoSe2 for a similar purpose, as in this research by [N. Lu] et al. from 2014. This being the creation of 2D semiconductors, referring to the thin layers of these monolayer TMDCs, along with potentially other materials such as graphene.

Every Type of Current Sensor Explained

Measuring electric currents is an essential element of many electrical systems, but doing so in a way that is as nonintrusive as possible is not an easy problem to solve. Due to this we got a wide variety of current sensors to choose from for any given application, with [ElectrArc240] running us through these variants in a recent video.

The fairly low-tech, cheap and quite reliable method of using a shunt resistor is first demonstrated. This sees a lot of use in fairly low-voltage and low-current applications, with for example videocards using it to limit the amount of power the GPU can use, a feature that modders will happily bypass. Here simply the voltage drop across a known resistance value is measured, from which the current can be derived.

Of course, you got higher voltage and higher current applications too, as well as direct- and alternating current, with the latter especially allowing for easy current measurements simply from the electromagnetic field, or flux. Anyone who has used a clamp meter can attest to that such contact-free current sensing works, even for DC applications.

Beyond the basic transformer type you got many variants including Hall-Effect, TMR and fluxgate sensors, as well as the fiber-optic current sensor that uses an interferometer to measure the phase-change induced by the magnetic field – the Faraday effect – to the transmitted electromagnetic radiation. These more exotic types will improve resolution, at the cost of a rapidly increasing void in your project budget.

These various sensor types and their construction are demonstrated and discussed in the video, including when you’d want to use a specific type, and what the potential gotchas are with each type. Even if for many applications a simple shunt resistor suffices, it’s a good idea to know these different types, as well as their underlying theory of operation.

Making a New Mechanism for a Reciprocating Pencil Sharpener

An engineer’s greatest tool is the writing utensil. Be it pen or pencil, we use them for everything from making diagrams to marking out cuts. But as with any practitioner of an art, we can tend to become rather particular about the details. [Choronva Engineering] is not different, and to that end set out to re-invent the pencil sharpener. 

In this case, [Chronova]’s ideal pencil tip shape is a concave cone. This is a shape quite trivial to make by using a knife, but rather impossible with a traditional twisting motion. But what if one automatized the knife whittling motion? This is actually a very old idea, with examples dating back to at least 1910. In this example, the blade is guided along two tracks with a particular curvature to enable the concave cone. This is driven by a cam shaft connected to a little cranking mechanism. Initial tests showed the mechanism works quite well at producing a cutoff of the desired shape, but lacks a pencil rotation mechanism.

CAD mockup of the lantern-pinion mechanism.

Inspired by the Geneva wheel, [Chronova] developed a fresh intermittent mechanism for improved satisfaction in the sharpener’s operation. Instead of two gear-like mechanisms on a flat plane, the input and output can sit at a 90 degree offset from each other giving room for the blade’s motion. Rotation is input on a part called the indexing pinion which outputs on a lantern pinion.

At every full rotation of the indexing pinion, it interfaces with the lantern pinion moving it two teeth. Because of this quirk, by making the lantern with an odd number of teeth, twice the number of indexing positions are available in the output. At all other points in the pinion’s rotation the lantern is locked in place.

The pencil is held in place with a collect chuck and mounted on a screw coupled to the lantern pinion’s rotational output. This enables the pencil to move forward slightly with every turn of the crank. The project is topped of neatly with a shavings catcher and handle.

It works rather well, but a practical pencil sharpener that does not make. It takes a rather long time, and is fairly laborious to use. But over-engineering machines to do simple tasks is still quite fun!

Tiny e-Paper Display Delivers 30 FPS of Game Boy Fun

Slow refresh, ghosting and low-contrast — wait, are we talking about passive matrix LCDs, or e-paper displays? That might be why e-paper Game Boy emulators are a thing: the limitations of the black-on-grey e-paper screens remind us of the grey-on-green LCDs Nintendo used in the 80s. In this case [Bo Made It] made it out of a Waveshare ESP32-S3-ePaper-1.54, and got 30 FPS from it. 

Now, regular readers might be thinking, “So, we’ve seen the 60 FPS e-paper monitor, how is this special?” It’s a fair question. The answer is that [Bo] is doing this on a randomly chosen dev board with a built in wavetable e-paper controller, rather than the bare inputs that allowed the [Wenting Zhang]’s project to work. On the other hand, [Bo] does credit [Wenting], particularly his e-ink PaperBoy project, with directly inspiring both the project and his implementation.

Again, the big difference is going through the blob of the controller, but it turns out you can still address individual pixels through it. [Bo] gave each pixel a ‘budget’ for up to 8 pulses it depending on how much it needs to change, speeding things up immensely. Our favorite part is how he achieves the Game Boy’s 4-bit greyscale by, in effect, deliberately ghosting the display. Pixels aren’t driven long enough to fully flip them if they’re going only one shade lighter or darker. This complicated matters, since going from black to ‘white’ now takes longer than ‘white’ to the next darker grey, and the exact timing needs to be worked out for each color transition. Getting that timing right took a lot of calibration, and we like how he used video to help automate the process.

That process is still ongoing, so there’s no GitHub link yet. [Bo] will open source everything when it’s ready, and we look forward to it. We also look forward to the PDA-like device he’s going to be using this display driver for. If this all sounds similar to a recent 20 FPS e-paper hack, that’s because it’s the same underlying technology.

Inside a Mystery 1980s Filter IC Featuring Switched Capacitors

Recently [Ken Shirriff] got handed a mystery IC by [CuriousMarc] who had found said IC in a box of various old chips. Labelled only with a date code of the 47th week of 1985 and a mysterious F1-10-5 alongside a logo that didn’t lead to any hits in the typical IC databases, it was up to [Ken] to figure out what lurks inside this CDIP chip.

As it turns out, it’s actually a pretty interesting IC with an easy to identify die once the ceramic package had been cracked open with a surgical hammer-and-chisel strike.

With the die under a microscope it was identified as a Harris HF10, itself a variant of the National Semiconductor MF10. This is a dual switched capacitor filter, with the modern version being e.g. the TI MF10-N in both PDIP and SOIC, but sadly no CDIP any more. Availability seems scarce, so the MF10 may not be long for this world.

These filter ICs can tune their capacitors to act as a low-, band- or high-pass filter. How this works is explained by [Ken], with switched capacitors replacing the resistors of a typical filter circuit. The main reasons for doing this over just using a resistor include how large resistors can get compared to the relatively small capacitor, not to mention their fixed value versus the adjustable resistance from the switchable capacitor.

The remainder of the circuit is mostly there to enable the switching and overall operation, providing a fascinating glimpse at a chip that would have been incredibly useful in the 1980s, including in synthesizers where this adjustable filter feature was most convenient.

Poking at the Radxa Dragon Q8B Raspberry Pi 5 Killer

Although the asking price of $209 plus shipping seems high for the Radxa Dragon Q8B, featuring the Qualcomm SC8280XP and 8 GB of LPDDR4X, this is 2026, and amid the RAMpocalypse, even the 8 GB LPDDR4X-equipped Raspberry Pi 5 now costs $175. This, to [Jeff Geerling], makes it fair to directly compare the two to see whether you may want to consider this board for more intense computing purposes.

There’s also a written summary of the results and details in a GitHub issue, though the direct comparison with the Raspberry Pi 5 is in the video.

Although this Qualcomm SoC isn’t new, its primary use is for Windows laptops, which gives somewhat of a hint as to what its performance may be like, tempered by the fact that it was announced in 2021.

The Dragon QXB offers about 2x everything over the RPi5, plus Windows and UEFI support. For Linux, it appears that you still need customized images, which seems perplexing in light of the UEFI aspect. You also have to pick between different Linux images from Radxa and use their Rsetup update tool, making it a less than newbie-friendly offering.

The Radxa-provided Linux experience is somewhat choppy. Raw performance in e.g., Geekbench 6 multi-core shows why you’d want to use this SBC, as it triples the RPi5 score. Power efficiency is also better, with [Jeff]’s HPL efficiency showing 3.73 Gflops/W versus 2.75 for the RPi5. There are twin 2.5 Gbit Ethernet ports and more PCIe too, all of which can really be used by the raw CPU power.

This means that there’s a lot to like about this Q8B SBC. [Jeff] expresses his appreciation for it, despite issues with the Radxa UEFI BIOS. It feels like Radxa is still trying to work out the BIOS-related kinks, which might even allow for the installation of generic OS images, rather than their own images.

Per the documentation, the SBC comes in a range of RAM sizes, from 4 to 32 GB, so you can still get a cheaper version too, if you can find one for sale. As noted in the video, these SBCs are still pretty scarce, and as the AI-induced personal computing and SBC collapse continues, this situation is unlikely to improve.

Getting to Know the TP223 Capacitive Touch Sensor

Mechanical and prone to failure, switches can seem quaint these days. Plus, everyone is used to having touch screens on their phones and other devices. So why not use touch sensors on your next project? [Tarantula3] has details on using the TP223 instead of ordinary switches.

These inexpensive modules work through plastic, glass, or wood, opening up many interesting possibilities for building a front panel. Of course, the thicker the surface above the module, the less sensitive the switch is, but that’s not always a bad thing. In particular, you may want to reduce sensitivity anyway. Thicker panels, reducing the size of the touch pad, or adding an external capacitor can reduce the sensor’s range.

You may be worried about eating up batteries with a bunch of electronic switches. But according to [Tarantula3], the modules consume less than 2 microamps at rest. You can configure the modules with our favorite scripting language: solder. There are two jumpers, initially unsoldered, and this results in four possible states. By default, the output goes high when someone is touching the sensor and stays high until they release.

However, you can solder jumper A to invert the output. Jumper B causes the switch output to toggle on each press. Of course, you can also do both jumpers, which toggles but has the opposite default state. If you get false triggers, consider adding a small capacitor to filter the power supply to the module.

These would be great “drop ins” for 3D printing to add switches to your designs. You might even be able to use these as power switches with a little work.

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