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3D Printable Lenticular Indicators

You can 3D print all kinds of things, from Yoda heads to little models of Pikachu. Eventually, though, most of us get to a point where we want to print something a little more interesting. The lenticular prints developed by MIT CSAIL are very much that. (h/t Core77).

The ShiftLens concept is simple enough—there’s a lens layer printed in transparent material. Beneath that, lives a patterned layer in alternating colors, corresponding with the linear lenses of the layer above. Then, there’s an actuation mechanism that can shift the lens layer relative to the pattern layer. This creates a changing color effect as the mechanism is shifted. The actuation mechanism can be a knob, switch, or roller—anything that moves the layers relative to each other. On its own, it’s a bit of a curio—but there are some fun demos. In particular, using the lenticular printing on a bottle to form an indicator for when the container is closed properly. There isn’t a publicly available design tool for these prints yet, though the team developed one for Rhino that they used internally for the project.

It’s a pretty interesting application of 3D printing, and one that we fully expect a bunch of YouTubers to replicate within the month. We’ve featured some other great print hacks lately, too, like a slicer that lets you print horizontal overhangs without support. Video after the break.

[Thanks to Paul for the tip!]

Are Desktop PC-ABS Prints Outperformed by Industrial FDM? Not Really

[Igor] of [My Tech Fun] set out to discover what differences, if any, can be found between parts printed in PC-ABS filament on an industrial 3D printer, and those from prosumer-grade machines and filament. His video is full of his usual attention to detail as he compares a test suite of parts printed at home in Polymaker PC-ABS with those from a Stratasys Fortus 450mc using proprietary PC-ABS filament.

PC-ABS is a filament that strives to deliver the benefits of both polycarbonate and ABS. It’s durable and has fantastic impact resistance, but it costs a bit more than either PC or ABS and requires a heated chamber.

In the end, PC-ABS from a home printer compares favorably to an industrial system, at a fraction of the price.

[Igor] has previously compared industrial ABS with comsumer ABS, but what made him curious about PC-ABS in particular was the large difference in print temperatures between Polymaker PC-ABS, and Stratasys’s own proprietary PC-ABS.

[Igor] prints Polymaker filament at 280º C in a 60-65º C  chamber, whereas the Stratasys filament prints at 325º C with a chamber temperature of 95º C. That’s quite a difference. The industrial printer has over double the print time, to boot. Would test objects printed from the industrial filament, on an industrial machine, be noticeably different from those printed at home?

To find out, [Igor] orders a test suite of parts from a company with a Stratasys Fortus 450mc (who was also kind enough to take a short video of the machine in action) and prints his own on both a Prusa Core One L, and a Bambu Labs H2D. He then proceeds to compare them in a variety of ways while testing them to destruction.

What’s the bottom line? The industrial prints have better dimensional accuracy, but the home prints have the edge in appearance. When it comes to performance the differences are mostly minor, and not always in the industrial system’s favor. Broadly speaking, PC-ABS from the home workshop compares very favorably from an expensive industrial system and proprietary filament, at a fraction of the price. See it for yourself in the video, embedded just below.

The secret to protecting next-gen spacecraft might be eggshells

In 2007, a piece of space debris punched a bullet-like hole through the radiator panel of the US space shuttle Endeavor. The shuttle program ended in 2011, but the space debris problem has only intensified as we launch more and more satellite constellations, telescopes, and spacecraft into orbit. That's why Chinese scientists have devised a new aluminum material inspired by eggshells that they believe could offer enhanced protection against debris fragments, according to a new paper published in the Journal of Applied Physics.

Eggshells have long fascinated scientists because of their mechanical properties. For instance, it's well known that cracking an egg requires applying just enough force to the center to achieve a clean break without completely shattering the shell. In 2012, MIT mechanical engineer Pedro Reis co-authored a paper demonstrating the link between an egg's ovoid geometry and its rigidity, a major factor when predicting how much force an object can endure before cracking. (As I wrote for Slate at the time, rigidity is related to, but distinct from, strength. If one eggshell has tiny cracks and the other doesn't, both shells have different strengths—the cracked one will break more easily—but the same rigidity.)

Reis started studying eggshells after participating in a popular physics demonstration: walking on cartons of eggs without breaking them. The key, he learned, was to align the eggs with their narrow tip (the most crack-resistant part) pointing up, and then carefully place one's feet to distribute one's weight over the entire surface area. This ensures that no single egg is overloaded. While it takes around 5.5 pounds of force to crack an egg, that depends on the direction in which the force is applied, as well as its distribution over the shell's surface.

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